Food Processing
Flooring systems in food processing facilities have to withstand severe exposure which includes mechanical, chemical and thermal stresses.
NZ Specialised Coatings apply a range of Cement, Epoxy and Polyurethane resins for the specific environments.
Most production areas can be divided into ‘dry’ or ‘wet’ processing areas.
Example of ‘wet’ processing area is in the vegetable industry. Confectionary would be an example of a ‘dry’ processing area where they produce sweets etc.
High Performance Anti-Slip Floor Topping
OVERVIEW
This specification is for the application of the DEGADUR® Quartz Series flooring screed utilizing 420 and 526 resins. It is an industrial grade flooring screed designed for demanding environments subject to water, high foot traffic and mechanical loading. It is designed for use in Aquatic Centers, Accessible Showers & Toilets, Commercial Kitchens, Food Production Facilities and Sports & Leisure Facilities and offers an industry leading service life and excellent tolerance to oil, grease, and water. It is naturally anti-microbial, AsureQuality Certified and offers industry leading slip ratings and is tolerant to hot water cleaning.
PROPERTIES:
DEGADUR® ~ based on Liquid Plexiglas® resin technology is the perfect choice for projects requiring a rapid return to service.
- DEGADUR® Resin floors can be returned to full service in just 2 hours after the final coat of sealer is applied.
- DEGADUR® Resins are Solvent free, and free from chemicals listed in the Living Building Challenge Red List.
- The unique chemistry of DEGADUR® allows installation and cure in temperatures as low as minus (-) 30⁰c.
- The unique resin rich formula at 4.0~6.0mm finished thickness offers excellent impact and wear characteristics.
- Available in a range of 9 off the shelf, multi-coloured quartz finishes with slip resistance ratings up to 0.8 or R13.
High Performance UV Stable Anti-Slip Floor Topping
OVERVIEW
This specification is for the application of the DEGADUR® Quartz Series flooring screed utilizing 332 & 530 resins. It is an industrial floor topping designed for demanding environments subject to colder temperatures, water and heavy mechanical loading. This system is designed for use in Commercial Chillers that operate at +2⁰C or higher, for use on Compressed Sheet, Ply, Steel Plate & Asphalt substrates or in Exterior scenarios such as Balconies, Bleachers & Walkways where a UV stable, flexible coating system is required. It is naturally anti-microbial, AsureQuality Certified and offers industry leading slip ratings.
PROPERTIES
DEGADUR® ~ based on Liquid Plexiglas® resin technology is the perfect choice for projects requiring a rapid return to service.
- DEGADUR® Resin floors can be returned to full service in just 2 hours after the final coat of sealer is applied.
- DEGADUR® Resins are Solvent free, and free from chemicals listed in the Living Building Challenge Red List.
- The unique chemistry of DEGADUR® allows installation and cure in temperatures as low as minus (-) 30⁰c.
- The unique resin rich formula at 4.0~6.0mm finished thickness offers excellent impact and wear characteristics.
- Available in a range of 9 off the shelf, multi-coloured quartz finishes with slip resistance ratings up to 0.8 or R13.
Heavy Duty Anti-Slip Floor Topping for Freezers
OVERVIEW
This specification is for the application of the DEGADUR® Quartz Series flooring screed utilizing a blend of 332+430 resins and 530 sealer. It is an industrial floor topping designed for demanding environments subject to negative (-) temperatures, water, and heavy mechanical loading. This system is designed specifically for use in Commercial Freezers or for environments that are subject to extreme cold. It is naturally anti-microbial, AsureQuality Certified and offers industry leading slip ratings.
PROPERTIES
DEGADUR® ~ based on Liquid Plexiglas® resin technology is the perfect choice for projects requiring a rapid return to service.
- DEGADUR® Resin floors can be returned to full service in just 2 hours after the final coat of sealer is applied.
- DEGADUR® Resins are Solvent free, and free from chemicals listed in the Living Building Challenge Red List.
- The unique chemistry of DEGADUR® allows installation and cure in temperatures as low as minus (-) 30⁰c.
- The unique resin rich formula at 4.0~6.0mm finished thickness offers excellent impact and wear characteristics.
- Available in a range of 9 off the shelf, multi-coloured quartz finishes with slip resistance ratings up to 0.8 or R13.
Is a four part, resin rich, water dispersed, high strength, trowel grade, coloured polyurethane modified, cement and aggregate screed suitable for floors subject to heavy loading, abrasion and chemical exposure?
USES:
Food processing plants, wet or dry areas, freezers and coolers, thermal shock areas. Chemical plants, laboratories, workshops.
CHARACTERISTICS:
Excellent chemical resistance, slip resistance, non-taint odourless, high abrasion resistance resulting from its silica aggregate structure. 6-9mm thick when laid. Fast curing and easily maintained.
SPECIFICATIONS:
- High wear resistance
- High chemical resistance
- High thermal shock resistance
- Slip resistant
- Odour-free
- Hygienic
- Coloured
- Easy to clean (including steam cleaning)
SIKA SYSTEM / PERFORMANCE:
Primer: Generally not required. If necessary, use Sikafloor-156/-161 broadcast with quartz sand.
Screed: Sikafloor-20 PurCem, three / four part, easy trowel, polyurethane modified, cement based floor screed.
Total layer thickness: 6–9mm
Is a three part, water dispersed medium to high strength coloured polyurethane modified, cement and aggregate screed with self-smoothing properties.
USES:
Food processing plants, in wet and dry process areas, freezers and coolers, thermal shock areas. Chemical plants, Laboratories and Workshops.
CHARACTERISTICS:
Excellent chemical resistance. Non taint, low odour. High abrasion resistance resulting from its silica aggregate structure. Joint less and easily maintained.
NON-SLIP SPECIFICATIONS:
- High wear resistance
- High chemical resistance
- Enhanced slip resistance
- High thermal shock resistance
- Hygienic
- Coloured
- Slip resistant
- Odour-free
SIKA SYSTEM / PERFORMANCE:
Primer: Generally not required
Base layer: Sikafloor-21 PurCem, three / four part, polyurethane modified, cement based screed.
Broadcast: Coloured or natural quartz sand (for enhanced slip resistance).
Seal coat: 1 – 2 x Sikafloor-31 PurCem, three part, water dispersed, polyurethane sealer coat.
Total layer thickness: 4.5–6mm
SMOOTH SPECIFICATIONS:
- High wear resistance
- High chemical resistance
- High thermal shock resistance
- Odour-free
- Hygienic
- Easy to clean
- Coloured
SIKA SYSTEM / PERFORMANCE:
Primer: Scratch coat Sikafloor-21 PurCem
Screed: Sikafloor-21 PurCem, hree / four part, self-smoothing, polyurethane modified, cement based screed.
Total layer thickness: 4.5–6mm
CHARACTERISTICS:
Medium to heavy duty, smooth screed.
SPECIFICATIONS:
- High wear resistance
- High chemical resistance
- High thermal shock resistance
- Odour-free
- Hygienic
- Easy to clean
- Coloured
SIKA SYSTEM / PERFORMANCE:
Primer: Scratch coat Sikafloor-21 PUrCem
Screed: Sikafloor-21 PurCem, three / four part, self-smoothing, polyurethane modified, cement based screed.
Total layer thickness: 4.5–6mm
Is a three part, solvent free, high build, coloured, matt finish, polyurethane modified, cement and aggregate coating with excellent chemical resistance and very good resistance to abrasion and mechanical damage.
USES:
Food processing plants in wet and dry process areas, freezers and coolers. Pharmaceutical plants, containment areas and Chemical process areas.
CHARACTERISTICS:
Excellent chemical resistance. Non taint, odourless, excellent long term wear resistance from a two coat application
A three component solvent free, epoxy resin based patching mortar and screed for industrial floors subject to heavy traffic. A trowel finished screed applied in layers between 5-40mm thick.
USES:
Dairy manufacturing and processing plants, pulp and paper industry, Garages and engineering workshops, Warehouses, loading bays, ramps. Food preparation areas and Chemical processing areas.
CHARACTERISTICS:
Solvent free, non-tainting. Excellent resistance to abrasion, range of colours, impermeable to liquids, Good chemical resistance, high impact resistance and excellent adhesion.
SPECIFICATIONS:
- High wear resistance
- High chemical resistance
- Medium thermal shock resistance
- Slip resistant
- Odour-free
- Hygienic
- Easy to clean
- Coloured
SIKA SYSTEM / PERFORMANCE:
Primer: Sikafloor-156/-161
Screed: Sikafloor-91 or -156, epoxy screed
Total layer thickness: 5–6mm
CHARACTERISTICS:
Broadcast, coloured, rigid screed 1-3mm
SPECIFICATIONS:
- High abrasion resistance
- Waterproof
- Slip resistance
- Aesthetics
- German standard (OS-8)
SIKA SYSTEM / PERFORMANCE:
Primer: Sikafloor-156/-161 (optional)
Base coat: Sikafloor-264, a solvent free, coloured epoxy binder, broadcast with Quartz sand.
Seal coat: Sikafloor-264
Total layer thickness: 1-3mm
CHARACTERISTICS:
Broadcast, coloured, rigid screed 2-4mm
SPECIFICATIONS:
- High wear resistance
- Good chemical resistance
- Medium thermal shock resistance
- Slip resistance
- Coloured
SIKA SYSTEM / PERFORMANCE:
Sika System / Performance
Primer: Sikafloor-156
Base coat: Sikafloor-264 NS, a two part, total solid, coloured, epoxy binder for textured broadcast systems.
Broadcast with Quartz sand.
Seal coat: Sikafloor-264
Total layer thickness: 2-4mm
A 2-Part, economic, solvent-free coloured epoxy resin.
USES:
Roller coat for concrete and cement screeds with normal up to medium heavy wear e.g. storage an assemble halls, maintenance workshops, garages, loading ramps. Seal coat for broadcast systems, such as multi-story and undercover care parks, maintenance hangers and for wet process areas e.g. beverage and food industry, warehouse, vehicle showroom, dry areas, hangers and laboratories.
CHARACTERISTICS:
Good chemical and mechanical resistance, economical, solvent free, gloss finish and slip resistant surface possible.
SPECIFICATIONS:
- High wear and abrasion resistance
- Good impact resistance
- Good chemical resistance
- Medium thermal resistance
- Easy cleaning
- Coloured
SIKA SYSTEM / PERFORMANCE:
Primer: Sikafloor-156/ -161
Coating: Sikafloor-264, a two part, total solid, coloured, epoxy binder.
Total layer thickness: 600 – 800 microns
Is a thisotropice 2-component solvent free pigmented 100% solids high build epoxy coating for heavy duty and decorative finishes for walls and coves in addition to providing a textured floor coating.
USES:
Food processing industry, plastics industry, laboratories, aircraft hangers and workshops, washrooms, cloakrooms, chemical/pharmaceutical industries.
CHARACTERISTICS:
High mechanical properties, good abrasion resistance, high durability, coloured, joint less, easily cleaned and maintained, waterproof.
SPECIFICATIONS:
- High wear and abrasion resistance
- Good impact resistance
- Good chemical resistance
- Medium thermal resistance
- Easy cleaning
- Coloured
SIKA SYSTEM / PERFORMANCE:
Primer: Sikafloor-156/-161
Coating: Sikafloor-264 SL, a two part, coloured epoxy binder for self-smoothing screed systems.
Total layer thickness: 1-3mm
Is a thixotropic 2-component solvent free pigmented 100% solids high build epoxy coating for heavy duty and decorative finishes for walls and coves in addition to providing a textured floor coating.
USES:
Food processing industry, plastics industry, laboratories, aircraft hangers and workshops, washrooms, cloakrooms, chemical/pharmaceutical industries.
CHARACTERISTICS:
High mechanical properties, good abrasion resistance, high durability, coloured, joint less, easily cleaned and maintained.
Is a two part, self-smoothing, coloured epoxy resin with high chemical and mechanical resistance.
USES:
For concrete and screed surfaces in bund areas for protection against water contamination liquids.
CHARACTERISTICS:
High chemical resistance, high mechanical resistance, liquid proof, abrasion resistant and slip resistant surface possible.
SPECIFICATIONS:
- High wear and abrasion resistance
- High chemical resistance
- Waterproof
- Coloured
SIKA SYSTEM / PERFORMANCE:
Primer: Sikafloor-156/-161
Wearing course: Sikafloor-381, a two part, highly chemically resistant, coloured, epoxy binder for self-smoothing screeds.
Total layer thickness: ~2mm
CHARACTERISTICS:
Self-smoothing, temporary moisture barrier on “green” damp concrete.
SPECIFICATIONS:
- For concrete floors with damaged or missing DPC membrane
- No waiting time on “green” or damp concrete
- No blistering in the finish when coating damp concrete
SIKA SYSTEM / PERFORMANCE:
Primer: Sikafloor-155 WN
Base coat: Sikafloor-81 EpoCem, three part epoxy modified, cement based, self-smoothing screeds
Topping: Sikafloor resin system to suit
Total layer thickness: 2-3mm
SPECIFICATIONS:
- For surface damaged cementitious floors
- Reduced waiting time to overcoat green concrete
- No blisters on topping when coating damp concrete
SIKA SYSTEM / PERFORMANCE:
Primer: Sikafloor-155 WN
Screed: Sikafloor-81 EpoCem,
three component epoxy modified cementitious, self-smoothing screeds.
Topping: Sikafloor resin to suit
Total layer thickness: 2-3mm
Is a 2-pack total solid high build coating material based on epoxy resin.
USES:
For linings to storage tanks and silos, bund areas, wastewater tanks, geothermal cooling tower basins and reservoirs. Anti-corrosion coating in food processing plants, sewage works and farms and agricultural enterprises, chemical and pharmaceutical plants.
CHARACTERISTICS:
Solvent free, good chemical resistance, high build, impervious to liquids.
SPECIFICATIONS:
- High wear and abrasion resistance
- Good impact resistance
- Good chemical resistance
- Medium thermal resistance
- Easy cleaning
- Coloured
- Potable/drinkable water suitable
SIKA SYSTEM / PERFORMANCE:
Wearing course: Sikagard-62, a two part, high build, protective, epoxy coating for walls and floors.
Coating: Three coats, no primer necessary
Total layer thickness: 400-600 microns
CHARACTERISTICS:
Smooth, chemical resistant lining.
SPECIFICATIONS:
- High wear and abrasion resistance
- Good impact resistance
- Good chemical resistance
- Medium thermal resistance
- Easy cleaning
- Coloured
- Potable/drinkable water suitable
SIKA SYSTEM / PERFORMANCE:
Wearing course: Sikagard-62, a two part, high build, protective, epoxy coating for walls and floors.three coats, no primer necessary
Total layer thickness: 400-600 microns
CHARACTERISTICS:
Smooth, flexible, highly chemically resistant, glass fabric reinforced coating.
SPECIFICATIONS:
- Extreme chemical protection
- Very crack resistant
- Heavy duty fibreglass laminate
SIKA SYSTEM / PERFORMANCE:
Primer: SikaCor VEL
Seal coat: Laminate, SikaCor VEL, heavy duty fiberglass laminate
Total layer thickness: 2-3mm
CHARACTERISTICS:
Clear surface harder for concrete.
SPECIFICATIONS:
- Economic surface hardening
- Good abrasion resistance
- Prevent surface dusting
- Curing to ASTM C-156
SIKA SYSTEM / PERFORMANCE:
1 – 2 x Sikafloor Curehard-24, a sodium silicate based liquid hardener sprayed and brushed into the substrate
OR
1 – 2 x Purigo 5S, a sodium silicate based liquid hardener sprayed and brushed into the substrate.
